Jumo 004

The Jumo 004 was the world's first turbojet engine in production and operational use, and the first successful axial compressor jet engine ever built. Some 8,000 units were manufactured by Junkers in Germany during late World War II and powered the operational Messerschmitt Me 262 jet fighter, Arado Ar 234 jet recon-bomber, and prototypes of the Horten Ho 229 aircraft. Variants of the engine were produced in Eastern Europe in the years following the war.

Design and development

The practicality of jet propulsion had been demonstrated in Germany in early 1937 by Hans von Ohain working with the Heinkel company. Most of the RLM remained uninterested, but Helmut Schelp and Hans Mauch saw the potential of the concept and encouraged Germany's aero engine manufacturers to begin their own programmes of jet engine development. The companies remained skeptical and little new development was carried out. Eventually in 1939 Otto Mader, head of Junkers Motoren (Jumo), stated that even if the concept was useful, he had no one to work on it. Schelp responded by stating that Dr Anselm Franz, then in charge of Junkers' turbo- and supercharger development, would be perfect for the job. Franz started his development team later that year, and the project was given the RLM designation 109-004 (the 109- prefix was common to all jet projects).

Franz opted for a design that was at once conservative and revolutionary. His design differed from von Ohain's in that he utilised a new type of compressor which allowed a continuous, straight flow of air through the engine (an axial compressor), recently developed by the Aerodynamische Versuchsanstalt (AVA - Aerodynamic Research Institute) at Göttingen. The axial-flow compressor not only had excellent performance, about 78% efficient in "real world" conditions, but it also had a smaller cross-section, important for a high-speed aircraft design.

On the other hand, he aimed to produce an engine that was far below its theoretical potential, in the interests of expediting development and simplifying production. One major decision was to opt for a simple combustion area using six "flame cans", instead of the more efficient single annular can. For the same reasons, he collaborated heavily on the development of the engine's turbine with Allgemeine Elektrizitäts-Gesellschaft (AEG - General Electric Company) in Berlin, and instead of building development engines, opted to begin work immediately on the prototype of an engine that could be put straight into production. Franz's conservative approach came under question from the RLM, but was vindicated when even given the developmental problems that it was to face, the 004 entered production and service well ahead of its more technologically advanced competitor, the BMW 003.

Technical description and testing

File:Jumo 004.jpg

Frontal view of a Jumo 004 engine mounted in a nacelle on an Me 262 fighter

The first prototype 004A, which was constructed to run on Diesel fuel, was first tested in October 1940, though without an exhaust nozzle. It was benchtested at the end of January 1941 to a top thrust of Template:Convert, and work continued to increase the output, the RLM contract having set a minimum of Template:Convert thrust.

Vibration problems with the compressor blades delayed the program at this point, until a new stator design by Max Bentele solved the problem. The original alloy compressor blades were replaced with steel ones and with the new stators in place the engine developed 5.9 kN in August, and passed a 10-hour endurance run at 9.8 kN in December. The first flight test took place on March 15 1942, when a 004A was carried aloft by a Messerschmitt Bf 110 to run up the engine in flight.

On July 18, one of the prototype Messerschmitt Me 262s flew for the first time under jet power from its 004 engines, and the 004 was ordered into production by the RLM to the extent of 80 engines.

The initial 004A engines built to power the Me 262 prototypes had been built without restrictions on materials, and they used scarce raw materials such as nickel, cobalt, and molybdenum in quantities which were unacceptable in production. Franz realized that the Jumo 004 would have to be redesigned to incorporate a minimum of these strategic materials, and this was accomplished. All the hot metal parts - including the combustion chamber - were changed to mild steel protected by an aluminum coating, and the hollow turbine blades were produced from folded and welded Cromadur alloy (12% chromium, 18% manganese, and 70% iron) developed by Krupp, and cooled by compressed air "bled" from the compressor. The engine's operational lifespan was shortened, but on the plus side it became easier to construct.

The first production model of the 004B weighed Template:Convert less than the 004A, and in 1943 had passed several 100 hour tests, with a time between overhauls of 50 hours being achieved.

Later in 1943 a series of engines suffered vibration problems, and solutions dragged on. Eventually, in December, blade-vibration specialist Max Bentele was once again brought in during a meeting at the RLM headquarters, and the problem was solved by raising the blades' natural frequency by increasing their taper, shortening them by 1 millimeter, and reducing the operating speed of the engine from 9,000 to 8,700 rpm.

It was not until early 1944 that full production could finally begin. These setbacks were the principal factor delaying the Luftwaffe's introduction of the Me 262 into squadron service.

Given the lower-quality steels used in the 004B, these engines typically only had a service life of some 10-25 hours, perhaps twice this in the hands of a skilled pilot. Another shortcoming of the engine, common to all early turbojets, was its sluggish throttle response. Worse, it was fairly easy to inject too much fuel into the engine by throttling up too quickly, allowing heat to build up before the cooling air could remove it. This led to softening of the turbine blades, and was a major cause for engine failures. Nevertheless, it made jet power for combat aircraft a reality for the first time.

The exhaust area of the 004 featured a variable geometry nozzle, which had a special restrictive body nicknamed the Zwiebel (German for onion, due to its shape when seen from the side) which had roughly 40 cm (16 inch) fore-and-aft travel to vary the jet exhaust's cross-sectional area for thrust control, as the active part of a pioneering "divergent-convergent" nozzle format.

One interesting feature of the 004 was the starter system, which consisted of a Riedel 10 hp (7 kW) 2-stroke motorcycle engine hidden in the intake. A hole in the extreme nose of the centrebody contained a pull-handle which started the piston engine, which in turn spun up the turbine. Two small gasoline tanks were fitted in the annular intake.

The Jumo 004 could run on three types of fuel:

• J-2, its standard fuel, a synthetic fuel produced from coal.
• Diesel oil.
• Aviation gasoline; not considered desirable due to its high rate of consumption.

File:Avia M-04.jpg

Avia M-04

File:Tumansky RD-10.jpg

Tumansky RD-10

Postwar production

Following World War II, Jumo 004s were built in small numbers by Malešice in Czechoslovakia, designated M-04, to power the Avia S-92 which was itself a copy of the Me 262. Jumo 004 copies were also built in the Soviet Union as the RD-10 engine, where they powered the Yakovlev Yak-15 as well as many prototype jet fighters.

In France, captured 004s powered the Sud-Ouest SO 6000 Triton and the Arsenal VG-70.

Variants

A number of more advanced versions were in development at the end of the war. The 004C included an afterburner for increased thrust, but was not built. The 004D improved fuel efficiency with a two-stage fuel injector, and introduced a new throttle control that avoided dumping too much fuel into the engine during throttle-ups. The 004D had passed testing and was ready to enter production in place of the 004B, when the war ended. The 004E was a 004D model with an improved exhaust area for better altitude performance.

A much more advanced model based on the same basic systems was also under development as the Jumo 012. The 012 was based on a "two-spool" system, in which two turbines, spinning at different speeds, drove two separate sections of the compressor for more efficiency. In a jet engine the compressor typically uses up about 60% of all the power generated, so any improvements can have a dramatic effect on fuel use. Plans were also underway to use the 012's basic concept in an engine outwardly identical to the 004, known as the 004H, which improved specific fuel consumption from the 004B's 1.39 kg/(daN*h) to a respectable 1.20 kg/(daN*h), a decrease of about 15%.

Variants table

RLM Designation	Type	Layout	Thrust or power	Weight	Speed
109-004B	Turbojet	8ax 6in 1tu	8.8 kN (1984 lbf)	745 kg (1642 lb)	8700 rpm
109-004C	Turbojet	8ax 6in 1tu	10.0 kN (2238 lbf)	720 kg (1588 lb)	8700 rpm
109-004D	Turbojet	8ax 6in 1tu	10.3 kN (2315 lbf)	745 kg (1642 lb)	10000 rpm
109-004H	Turbojet	11ax 8in 2tu	17.7 kN (3970 lbf)	1200 kg (2646 lb)	6600 rpm
109-012	Turbojet	11ax 6in 2tu	27.3 kN (6130 lbf)	2000 kg (4410 lb)	5300 rpm
109-022	Turboprop	11ax 8in 2tu	4600 ehp (3.4 MW)	2600 kg (5733 lbf)	5000 rpm

Layout: ax=axial flow compressor stages, in=individual combustion chambers, tu=turbine stages.

Applications

Apart from the Me 262 and Arado Ar 234, the engine was used to power the experimental Junkers Ju 287, and prototypes of the Horten Ho 229 and Heinkel He 280. There were plans to install it in the Heinkel He 162 as well as the Focke-Wulf Ta 183 and Henschel Hs 132 then under development.

Popular culture

The Junkers Jumo 004 is perhaps the only aero engine to be featured in popular music, being referenced in the lyrics to the Blue Öyster Cult's "ME 262" from the 1974 album, Secret Treaties.

See also

Related lists

• List of aircraft engines
• List of aircraft engines of Germany during World War II

References

Bibliography

• Meher-Homji, Cyrus B. (September 1997). Anselm Franz and the Jumo 004. Mechanical Engineering. ASME.
• Pavelec, Sterling Michael (2007). The Jet Race and the Second World War. Greenwood Publishing Group. ISBN 0275993558. 

External links

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Jumo 004

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